10L high cut homogeneous emulsification unit is specially designed and manufactured for small batch production of cream, honey, lotion and other emulsified products. The machine is beautiful in shape, small in size, light in weight, and all parts in contact with materials are made of stainless steel (note: 316L for medical use); Smooth circular arcs are used at all connection points inside the pot, and the bottom and pouring of materials ensure that there is no residue inside the pot; The high shear homogenizer head is designed with a claw type dual bite structure for the stator and rotor. The material is sucked in from both the upper and lower parts of the stator and rotor, increasing the shear probability exponentially while avoiding the problem of blind spots in the upper part of the material. Suitable for fine emulsification, high-quality dispersion, and efficient mixing. Scraping and mixing materials roll without dead corners, truly meeting GMP standards.
After completing all the preparation work, turn on the power and proceed with the work according to the prescribed requirements. The operating components include the main pot mixing system, main pot homogenization system, main pot lifting system, auxiliary pot mixing system, and vacuum pump system. Control can be achieved through buttons on the panel, which can control the illumination and extinguishing of the lighting, the operation of the main pot mixing, the homogenization of the main pot, the mixing of the auxiliary pot, the operation of the vacuum pump, and the heating of the main and auxiliary pots.
① Turn on the power → ② Add ingredients to the oil-water pot → ③ Close the lid of the oil-water pot → ④ Heat and stir the oil-water pot → ⑤ Close the lid of the homogenization pot, close other valves on the lid, and open the vacuum valve for vacuuming (suction) → ⑥ Heat the homogenization pot (temperature adjustable) → ⑦ Stop heating the homogenized and stirred emulsified materials (time is up) → ⑧ Open the discharge valve again for discharging → ⑨ (After cleaning, lift the lid of the pot to dump and drain before closing the lid) → ⑩ Cycle the previous work.

The high shear emulsifier is a device that integrates functions such as vacuum defoaming, scraping and stirring, high shear homogenization emulsification, heating, cooling, and electrical control. It is used for the production of medium and high-end pastes and high-density products.

After the materials are mixed and reacted in the water and oil pots through heating and stirring, they are sucked into the emulsification pot by a vacuum pump. The center stirring and polytetrafluoroethylene scraper in the upper part of the emulsification pot always conform to the shape of the mixing pot, sweeping away the wall sticking materials, so that the scraped materials continuously produce a new surface. Then, through the cutting, compression, and folding of the blades, they are stirred and mixed and flow downwards to the homogenizer below the pot. The materials are then cut in the shear joint by the strong cutting, impact, turbulence and other processes generated between the high-speed rotating cutting wheel and the fixed cutting sleeve. The materials are quickly crushed into particles of 200um-0.2um. Due to the vacuum state inside the emulsification pot, the materials are generated during the mixing process. The bubbles were promptly removed. By using vacuum pumping, the produced products are no longer mixed with bubbles during the mixing process, thereby ensuring the production of products that are glossy, delicate, and have good ductility.

Dimensions: Length x Width x Height 1000 x 680 x 1400
Homogeneous pot design capacity: 6L
Working volume: 5L
Scraper mixing power: 0.55kw
Speed: 0-100rpm
Homogeneous emulsification power: 0.55kw
Speed: 0-2800rpm
Electric heating power: 1kw × 2
Design capacity of water tank: 5L
Working volume: 4L
Mixing power: 0.015kw
Speed: 100rpm
Electric heating power: 1kw
Fuel tank design capacity: 5L
Working volume: 4L
Mixing power: 0.015kw
Speed: 100rpm
Electric heating power: 1kw
Vacuum pump power: 0.12kw

1. The mixing adopts variable frequency speed regulation, allowing the mixing speed to be adjusted freely within 0-60 revolutions per minute to meet different process requirements.
2. The homogenizer adopts German Fluke technology, with a unique structure and high efficiency.
3. Easy to operate and use, with good emulsification and homogenization effect.
4. The German Fluke water circulation homogeneous sealing structure overcomes the problem of material leakage in ordinary seals; The sealing ring will not burn out in a high viscosity or material free state.
5. All parts that come into contact with the material are made of stainless steel, and the inner surface of the container is polished with a mirror of 300EMSH (sanitary grade), which meets the hygiene requirements.
6. Vacuum suction, vacuum defoaming, the entire process is completed in a vacuum state, without cell infection, extending the shelf life of the product.
 

10L high shear emulsifier combination - There are two types of machine combinations to choose from, single emulsifier tank and emulsifier unit with oil-water pot, both of which can choose different power and mixing forms to achieve the desired performance.
Mixing form - The main pot is a frame type mixing and homogenization head, while the oil-water pot has anchor type mixing, dispersing disc, and blade type mixing.
PLC system - The PLC control system can not only control the equipment, but also connect with remote PC computers installed with automatic processing programs to optimize production time and save power.
Temperature measurement - temperature can be measured from the container wall, or the temperature measurement point can be located in the material in the mixing tank, moving with the revolution, with a temperature difference accuracy of ± 1 ℃.
Lifting methods - double column hydraulic lifting, single column hydraulic lifting, electric screw lifting.
Equipment form - experimental emulsifier, production emulsifier, etc.

Biopharmaceuticals; Food industry; Daily care products; Paint and ink; nanometer material; Petrochemical industry; Printing and dyeing auxiliaries; Paper industry; Pesticides and fertilizers; Plastic rubber; Power electronics; Other fine chemicals, etc.