The 250L vacuum homogenization emulsifying unit is an essential equipment for producing various ointments, ointments, cosmetics, chemicals, food, emulsions, and other products; The machine has a simple structure, easy operation, novel appearance, and reliable performance. It is a choice for mass production for customers in pharmaceuticals, biology, cosmetics, chemicals, food, petroleum, and other industries. The vacuum mixing pot produced by our company is designed and manufactured specifically for industries such as pharmaceuticals, chemicals, cosmetics, food, and beverages. The frame type mixing method has unique effects, and various types of mixing blades can also be made according to customer requirements.
The lid of the pot can be raised and lowered, and the material can be poured out. It can also be placed at the bottom of the pot for easy cleaning. Heating of materials is achieved by heating the conductive medium in the interlayer of the pot through an electric heating tube. The heating temperature can be set arbitrarily, and it is automatically controlled. Homogenization and stirring have time setting functions for easy operation. By inserting coolant into the interlayer, the material can be cooled, which is simple and convenient to operate. There is also an insulation layer outside the interlayer. Homogenization system and stirring system can be used separately or simultaneously. The granulation of materials can reach 200um-2um, and emulsification, mixing, blending, and dispersion can be completed in a short period of time. The parts in contact with the material are made of high-quality medical grade stainless steel 316L or 304, with mirror polished inner surfaces. The vacuum mixing device is hygienic and clean, and manufactured according to hygiene standards that comply with GMP regulations.

After the materials are mixed and reacted in the water and oil pots through heating and stirring, they are sucked into the emulsification pot by a vacuum pump. The center stirring and polytetrafluoroethylene scraper in the upper part of the emulsification pot always conform to the shape of the mixing pot, sweeping away the wall sticking materials, so that the scraped materials continuously produce a new surface. Then, through the cutting, compression, and folding of the blades, they are stirred and mixed and flow downwards to the homogenizer below the pot. The materials are then cut in the shear joint by the strong cutting, impact, turbulence and other processes generated between the high-speed rotating cutting wheel and the fixed cutting sleeve. The materials are quickly crushed into particles of 200um-0.2um. Due to the vacuum state inside the emulsification pot, the materials are generated during the mixing process. The bubbles were promptly removed. By using vacuum pumping, the produced products are no longer mixed with bubbles during the mixing process, thereby ensuring the production of products that are glossy, delicate, and have good ductility.

The vacuum homogenizer emulsifier is a device that integrates functions such as vacuum defoaming, scraping and stirring, high shear homogenization and emulsification, heating, cooling, and electrical control. It is used for the production of medium and high-end pastes and high-density products.

The vacuum homogenizer emulsifier is mainly composed of a vacuum homogenizer emulsifier pot, an oil phase pot, a water phase pot, a vacuum pump, hydraulic (optional), an electrical control system, an operating platform, a pressing system, lighting fixtures, mirrors, etc.

Specification and model		250L
Emulsifying main pot	Design volume	250L
	Working volume	200L
	Mixing power (KW)	2.2
	Mixing speed (rpm)	0-80
	Homogeneous power (KW)	5.5
	Homogenization speed (rpm/min)	2860
	Heating method	electrical heating
	Specification and quantity of main pot electric heating tubes	20*350   2000W   6
	Electric heating power (KW)	12KW
	Lifting method and power (KW)	1.5 Hydraulic
	Vacuum power (KW)	1.5KW
	Main pot size mm (including lifting height)	2150*1090*（2250-3200）
	Tank thickness mm (Electric heating inside and outside) Steam heating requires thickening	5   4   3
Boiler	Design capacity of water pot	200L
	Mixing power of water pot	1.5KW
	Specification and quantity of water pot electric heating tube	20*350  6
	Electric heating power of water pot (KW)	12KW
	Tank thickness mm (inside and outside)	4  3  3
Frying pan	Oil pot design capacity	100L
	Mixing power of oil pot (KW)	1.5KW
	Specification and quantity of oil pot electric heating tube	20*220  1000W  6
	Electric heating power of oil pot (KW)	6KW
	Tank thickness mm (inside and outside)	3  3  3
Integrated size of water and oil pot (mm)		1160*680*1350
Width of the middle platform (mm)		700

1. The mixing adopts variable frequency speed regulation, allowing the mixing speed to be adjusted freely within 0-60 revolutions per minute to meet different process requirements.
2. Homogenizer, using German Fluke technology, with unique structure and high efficiency.
3. Easy to operate and use, with good emulsification and homogenization effect.
4. The German Fluke water circulation homogeneous sealing structure overcomes the problem of material leakage in ordinary seals; The sealing ring will not burn out in a high viscosity or material free state.
5. All parts that come into contact with the material are made of stainless steel, and the inner surface of the container is polished with a mirror of 300EMSH (sanitary grade), which meets the hygiene requirements.
6. Vacuum suction, vacuum defoaming, the entire process is completed in a vacuum state, without cell infection, extending the shelf life of the product.

250L Vacuum Homogenizer Emulsifier Combination - There are two types of combinations to choose from, single emulsifying tank and emulsifying unit with oil-water pot, both of which can choose different power and mixing forms to achieve the desired performance.
Mixing form - The main pot is a frame type mixing and homogenization head, while the oil-water pot has anchor type mixing, dispersing disc, and blade type mixing.
PLC system - The PLC control system can not only control the equipment, but also connect with remote PC computers installed with automatic processing programs to optimize production time and save power.
Temperature measurement - temperature can be measured from the container wall, or the temperature measurement point can be located in the material in the mixing tank, moving with the revolution, with a temperature difference accuracy of ± 1 ℃.
Lifting methods - double column hydraulic lifting, single column hydraulic lifting, electric screw lifting.
Equipment form - experimental emulsifier, production emulsifier, etc.

Biopharmaceuticals; Food industry; Daily care products; Paint and ink; nanometer material; Petrochemical industry; Printing and dyeing auxiliaries; Paper industry; Pesticides and fertilizers; Plastic rubber; Power electronics; Other fine chemicals, etc.

Food: artificial butter, jam, mayonnaise.
Cosmetics: face cream, cream, lotion, toothpaste, dye paste, ionic perm, dioxygenated milk, etc.
Medicine: various ointments (dermatitis tablets), antibiotics, injections.
Comprehensive: resin coatings, paints, shoe polish, chemical fibers, etc.
Pharmaceutical industry: latex, emulsion, ointment (ointment), suppository, oral syrup, etc.
Chemical industry: latex, sauce, saponification products, paints, coatings, resins, adhesives, etc.
Food industry: sauces, cheese, oral liquids, baby food, chocolate, carbohydrates, etc.
Daily chemical industry: shampoo, shower gel, shampoo, laundry detergent, hand sanitizer, etc.